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Demineralization (Ion Exchange)
 Package

Definition and Applications


Demineralization (Demin) or ion exchange systems use cation and anion exchange resins to remove dissolved ions from water, producing very high-purity water. Applications include boiler feed, pharmaceuticals, power plants, electronics, and laboratories. Often used after RO or UF to polish water to conductivity below 1 µS/cm.

Main Component
Function and Features
Cation resin column
Strong acid cation resin removes cations (Ca²⁺, Mg²⁺, Na⁺, Fe²⁺)
Anion resin column
Strong base anion resin removes anions (Cl⁻, SO₄²⁻, NO₃⁻, HCO₃⁻)
Mixed bed column
Combination of cation and anion resins for ultra-pure water
Regeneration system
Acid (HCl/H₂SO₄) and caustic (NaOH) tanks for resin regeneration
Control panel & PLC
Controls operation, regeneration cycles, monitors water quality
Sensors & instrumentation
Pressure, flow, conductivity, tank levels, temperature
Backwash system
Cleans resins and prevents fouling
Storage tank
Collects treated and regeneration water

Process and Design Parameters


Ion exchange replaces dissolved ions with H⁺ and OH⁻, producing pure water. Regeneration is required periodically with acid and caustic.

Key parameters:


Advantages and Comparison


 Advantages: Produces ultra-pure water (<0.1 µS/cm), complete ion removal, modular design.


 Limitations: Requires chemicals for regeneration, generates waste, higher operating cost than EDI, needs trained operators.