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Reverse Osmosis (RO) Package

Definition and Applications


Reverse Osmosis (RO) is an advanced membrane technology that uses high pressure to pass water through a semi-permeable membrane, removing ions, dissolved salts, heavy metals, microorganisms, and organic pollutants. It is widely used for producing drinking water, high-purity industrial water, boiler feed water, brackish and seawater desalination, wastewater reuse, and many industrial and municipal applications.

In food, pharmaceutical, power, petrochemical, agriculture, and even large building complexes, RO packages are the primary solution for hardness removal, TDS reduction, and stable water quality.

Main Component
Function and Features
High-pressure pump
Provides required pressure (typically 10–70 bar depending on feed water)
Pretreatment
Sand filter, activated carbon, cartridge filter, and sometimes chemical dosing (antiscalant, dechlorination)
RO membrane module
Semi-permeable membranes (usually polyamide) inside FRP or stainless steel pressure vessels
Pressure vessel
Housing for membranes under pressure
Control panel & PLC
Controls operation, monitors pressure, flow, water quality, and performs chemical cleaning (CIP)
Sensors & instrumentation
Pressure, flow, conductivity (EC/TDS), temperature, tank levels
CIP system
Periodic cleaning of membranes to extend lifespan
Storage tank
Collects permeate and reject water

Process and Design Parameters


RO works by applying pressure greater than osmotic pressure to force water through membranes. Feed water passes pretreatment, enters membrane modules, producing permeate (treated water) and reject (concentrated brine).


Key design parameters:

  1. Recovery: 60–85% for brackish water, 30–50% for seawater
  2. Operating pressure: 10–25 bar (brackish), 50–70 bar (seawater)
  3. SDI: < 3 to prevent fouling
  4. Feed TDS: Determines membrane type and pressure
  5. Design flow: Based on project demand
  6. Temperature & pH: Affect efficiency and membrane life


Advantages, Limitations, and Comparison


Advantages:

  1. Removes 95–99% of dissolved solids, heavy metals, microorganisms, and organics
  2. Significant hardness and TDS reduction
  3. Modular, scalable design
  4. Lower energy than thermal methods (for brackish water)
  5. Minimal chemical use compared to ion exchange
  6. Stable, controllable water quality

Limitations:

  1. Produces reject water requiring management
  2. Sensitive to fouling and scaling
  3. Requires precise pretreatment and SDI control
  4. Membrane replacement and CIP costs
  5. Lower efficiency for very high TDS compared to thermal methods

Comparison Table:

Feature/Method
RO
Ion Exchange (Demin)
UF
Thermal Distillation
Dissolved solids removal
Very high
Very highLow
Very high
Microorganism removal
High
MediumHigh
Very high
Energy consumption
Medium
LowLow
Very high
Chemical use
Low
HighLow
Low
Reject water
Yes
YesLow
Yes
Fouling sensitivity
High
MediumMedium
Low